Complete Clutch Assembly for 2-3 Ton Forklifts — Heli, Hangcha, TCM, Toyota Compatible

This complete clutch assembly is a factory-assembled three-piece kit — clutch pressure plate (cover assembly), clutch disc (driven plate), and clutch release bearing — designed as a direct bolt-on replacement for 2-3 ton diesel and LPG counterbalance forklifts from Heli, Hangcha, TCM, Toyota, Komatsu, Lonking, and other major manufacturers. The clutch assembly is the critical interface between the engine crankshaft and the transmission, responsible for smoothly engaging and disengaging engine power during gear changes, starting from a standstill, and reversing direction. A complete assembly replacement — rather than replacing individual components — is the industry-recommended practice during any clutch service because the pressure plate diaphragm spring fatigues at roughly the same rate as the clutch disc wears, and the release bearing accumulates equivalent operating hours. Mixing a new disc with a worn pressure plate results in reduced clamp force, premature slippage, and a significantly shortened service life that ultimately costs more in repeat labor than the marginal savings of a partial replacement.

The pressure plate (cover assembly) in this kit features a cast iron housing with a diaphragm-type Belleville spring that provides consistent, evenly distributed clamp force across the full face of the clutch disc. The diaphragm spring design offers a lighter pedal effort compared to older coil-spring pressure plates while maintaining higher clamp loads — a significant operator comfort advantage in high-cycle forklift applications where the clutch may be operated hundreds of times per shift. The pressure ring friction surface is precision-ground to a flatness tolerance of less than 0.05mm and dynamically balanced as a complete assembly to minimize vibration at engine speed. The clutch disc features high-grade organic friction facings bonded to a steel core plate with a sprung hub incorporating calibrated torsional damper springs that absorb diesel combustion pulses and protect the transmission from shock loading. The release bearing is a sealed, pre-lubricated angular-contact ball bearing assembly with a self-aligning face that maintains full contact with the diaphragm spring fingers throughout the clutch wear life, eliminating squeal and uneven finger wear.

Direct replacement for Heli CPCD20-CPCD30, Hangcha CPCD20-CPCD30, TCM FD20-FD30, Toyota 7FG20-7FG30 and 7FD20-7FD30, Komatsu FG20-FG30 and FD20-FD30, Lonking LG20D-LG30D, and other 2-3 ton diesel and LPG forklifts. Standard OEM specifications: 275mm clutch disc diameter, 10-spline input shaft hub. Always verify your existing clutch disc diameter and input shaft spline count before ordering. Installation requires a clutch alignment tool, torque wrench, and following the manufacturer-specified bolt tightening sequence in a cross pattern. Replace the pilot bearing or bushing simultaneously. For individual clutch components, browse our clutch disc category. Reference OEM specifications at Heli official website.

Technical Specifications

• SKU: CLUTCH-ASSY-2-3T
• Type: Complete 3-Piece Clutch Assembly — Pressure Plate + Clutch Disc + Release Bearing
• Clutch Disc Diameter: 275mm
• Input Shaft Splines: 10-Spline (Standard 2-3T Specification)
• Pressure Plate Type: Diaphragm Spring, Cast Iron Housing, Dynamically Balanced
• Release Bearing: Sealed Angular-Contact Ball Bearing, Self-Aligning Face
• Application: 2-3 Ton Diesel & LPG Counterbalance Forklifts
• Warranty: 12 Months

Compatible Forklift Brands & Models

Kingstream clutch assemblies are factory pre-assembled and aligned for drop-in installation, individually packed in heavy-duty corrugated cartons with molded foam cradles and desiccant packs for moisture protection during ocean freight. Each kit is inspected for pressure plate flatness, diaphragm spring finger height consistency, clutch disc facing bond integrity, and release bearing rotation smoothness. Full QC documentation included. 12-month replacement warranty against manufacturing and material defects. Contact us for bulk fleet pricing, technical fitment verification for your specific forklift model, or complete transmission overhaul kit quotations.