HELI Forklift Hydraulic Clutch Pack Assy 15793-80241-P – 5 Ton

HELI Forklift Hydraulic Clutch Pack Assembly 15793-80241-P — 5-Ton Heavy-Duty Powershift Transmission

The 15793-80241-P hydraulic clutch pack assembly is the OEM-spec forward/reverse clutch unit for HELI 5-ton diesel forklifts equipped with heavy-duty powershift transmissions. At 29.6 kg, this is a substantial clutch pack designed for sustained high-torque operation in port, steel mill, and heavy manufacturing environments where the forklift handles near-maximum loads continuously. The assembly includes the complete clutch friction disc set, steel separator plates, hydraulic engagement piston with return springs, and the clutch housing — all pre-assembled and tested as a single replacement unit. The 15793-80241-P (OEM cross-reference 15793-80241) is engineered for long working life under severe duty cycles that would destroy a standard-duty clutch pack within months.

This clutch pack is specific to HELI 5-ton capacity forklifts with the heavy-duty powershift transmission — it does NOT fit the 2-3 ton or 7-10 ton HELI models which use different clutch pack diameters and disc counts. The 5-ton transmission uses a larger-diameter clutch pack with additional friction discs compared to the 3-ton version, providing the increased torque capacity required for 5-ton load handling. Common failure symptoms include: transmission slipping under load, especially when climbing ramps with a full-rated load — friction discs have worn past minimum thickness; burnt transmission fluid odor from the dipstick — clutch pack slipping continuously, overheating the fluid; delayed or harsh forward/reverse engagement — piston seals leaking, reducing hydraulic clamping pressure on the clutch pack; and metallic debris in the transmission oil filter — steel separator plates have warped and are grinding against the housing.

Installation requires complete transmission removal and disassembly. The 29.6 kg clutch pack is removed as a single unit from the transmission case after the input shaft and control valve body have been separated. Critical procedures: soak new friction discs in clean transmission fluid for 30+ minutes; replace ALL piston seals and housing O-rings — never reuse seals on a heavy-duty 5-ton clutch pack where hydraulic pressure leaks cause immediate failure under load; verify clutch pack end-play with a dial indicator and adjust shims as needed per HELI specification; and flush the transmission cooler circuit and replace the filter before refilling with fresh fluid. For related HELI transmission components, browse our Forklift Hydraulic Transmission Parts catalog.

Technical Specifications

Compatible Forklift Models

Each clutch pack is individually tested and packaged in a reinforced carton with protective foam for safe freight. Standard air and sea delivery to major ports worldwide. For compatibility verification or bulk orders, contact our team with your HELI model and serial number.